Auto Intermediate Bulk Container IBC Cage Tank Frame Production Line Welding Equipment Machine

Product Description

Auto Intermediate Bulk Container IBC Cage Tank Frame Production Line Welding Equipment Machine
 

Product Description

IBC tank welding machine Production line equipment

IBC tank frame welding machine,bending machine,locking machine,hole punching machine,base frame welding machine the full set of production equipment.
 

Machine Consist by following parts:

Double layer per-feeding table

1. The elevated working platform in the navigation table allows the main welding frame to constantly working while workers putting pipes in to the per-loading navigation table.
2. The servo motor is used to transport the navigate table more stable and accurate.
3. The pipe position mold is all processed by CNC machines to ensure the accuracy level of metallic gird.

Main weld Frame

1. Four set of MF transformer are used to control 6 set of welding electrodes to ensure good welding quality for each welding spot. The two-side piano type welding style can speed up the welding process. Each metallic grid mesh can be finish with one minute.
2. Upper and lower air cylinder design can ensure the flat welding position.
3. Welding electrode with screw design can make the each electrode more durable.

Six-Head IBC Frame Automatic Welding Machine

The welding power is designed with 4 sets of MF DC power source.It can do 6 spots welding at one time. Double layer fixture feeder.When one fixture is under welding, another fixture can be loaded with material.

Flat Tube Mesh and Firm Welding Qualit
The welding machine will weld the tube into flat mesh type. Firm and strong welding quality. It will take about 60sec to complete the welding process.

Vertical Double Station IBC Frame Bending Machine

IBC cage frame double station bending machine is processed as a whole to ensure high bending precision, stable operation and high efficiency.

Bend the Flat Mesh into Square Shape

The bending machine will bend the flat mesh into square frame. It will takes about 20- 25sec to complete the bending process.

Bending Beam

1. CNC processed bending beam is used to ensure the bending angle.
2. Each mold on the bending beam can be adjusted upward and downward for about 3mm to increase bending range.
3. 120 degree mold design made each bending angle more smooth.

Bending Frame

Rectangle shape machine frame with thicker steel column and door shape cover panel, which made the machine firm and stable.

Hydraulic Pressure Station

IBC bending machine is applied to the bending of pallet tank meshes, and they will be bent into rectangular frames with the outline dimension of (1200±5mm)×(1000±5mm).

IBC Cage Frame Locking Machine

IBC cage frame locking machine is processed as a whole, with high insertion precision, large fastness to locking, stable and efficient operation.

Locking Efficiency and Quality

The locking machine will lock the ends of the tube frame using hydraulic force. It will takes about 25-30sec to complete the locking process.

Adjustable clinching arm

1. According to the different IBC metallic cage design, the adjustable clinching arm can made wider working range for the machine.
2. Hydraulic and pneumatic design for clinching arm can make the machine more efficient.
3. The clinching arm is also designed to automatic jointing the two side of the pipe together

Hydraulic clinching mold

Clinching mold with hydraulic system can make tight clinching spot for the pipe to prevent the metallic cage to crack.

Hydraulic pressure station

Auto-sending device available

Auto-sending device for metallic cage can make the auto cage production more smooth and efficient.
 

IBC Cage Frame Hole Making and Punching Machine

IBC cage frame hole making and punching machine is used to form the hole on the frame, so the complete frame can be fixed on the base frame.

Hole Making Efficiency and Quality

The hole making and punching machine is using hydraulic force. It will takes about 25-30sec to complete the complete process.

a. Pressing heads with pressing mold

b. Hydraulic station

c. Punching head locating panel

Left-right, forward-backward adjustable loacing panel can make the punching position in a wider using range.

IBC Cage Base Frame Welding Machine

The base frame welding machine design adopts horizontal structure and 7 welding heads for completing the welding of base frame.The operator only need to load and unload the product. The machine will do the welding automatically.
Product Features: 
1. The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load. 
2. Welded pallet will be unload automatically. The machine will do the welding automatically. 
3. It adopts 3 sets of MF DC 250KVA power. The machine helps to increase product quality and production rate, lower the production cost.
 4. Solve the problem of unstable welding quality caused by manual work. Higher production rate and automation level.
 

Final Product of Base Frame

We can add the automatic loading and unloading device for the base frame welding machine as per your requirement. The welding efficiency is about 15-20 sec/pc.

Product Name	IBC frame production line	Style	single row /double row
Max welding width	1200mm	Max welding length	4250mm
Brand	XINZHOU	Colour	blue/yelllow/custom
Equipped Power	350kVA/400kVA	Place of Product	Zhejiang Province,China
Voltage	3p 380V	Material	Galvanized Pipe
Tickness of the pipe	1-2mm	duty cylce	20%
Diameter of the pipe	14-20mm	Frequency	50HZ/60HZ
pipe loading method	manual/2 labors	Cable size	≥70mm3
working capacity	350-450(480-550) pcs/8 hours	air pipe size	G1
labor demand	2-3 labors	Water pipe size	G1 1/4

Product Features-Tank Sending System:
1. This system is suitable for factories that separate the blowing machine workshop and the cage workshop.
2. The test tanks are transported by the conveyor to the cage workshop. No human intervention required.
3.Tank Sending System
4.IBC Bended,Clinching and Punched Cage Placement Area
5.Welded Pallet Stocking Area
6.Auto Pallet Assemble Path
7.Pallet Welding
8.Rotating Cage and Pallet Assemble AreaSafe Passage
9.Pallet Plate Stocking Area/ Auto Feeding

Company Profile

Ningbo Xinzhou Welding Equipment Co., Ltd. was founded in 1998, is a company mainly engaged in researching, designing, manufacturing and selling automation welding equipment, which is also a national high-new tech enterprises in China.

Its products are widely used in home appliances,hardware, auto parts production, petrochemical, liquid packaging, nuclear power station,hydropower station, steel structure platform, expressway, high-speed railway, rail transit and other large-scale infrastructure construction and precast constructions. With excellent quality and perfect service, the company has been widely recognized and unanimously praised by customers, products sell well in more than 30 countries and regions, and cooperate with a number of well-known enterprises to establish a long-term strategic partnership.

Certifications

We have passed the international certifications such as CE certification, ISO9001 quality management system certification.

 

Exhibition

Since its establishment 25 years ago, xinzhou has traveled to all corners of the world, participated in more than 100 exhibitions and served more than 9,000 customers

Packaging & Shipping

Q1: What is the price of your machine?
Answer: our machines are customized for your requirements. If you want to get the appropriate price, please provide us thefollowing information.
* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product drawings so our engineer can come out with the suitable technical proposal and price for you.

Q2: What is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period, there will be extra cost.

Q3: What if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.

Q4: What is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then we can shape the machine with the seven days after receiving your payment. If you need the Customized machine, normally it would take about 30-90 days to complete the machine.

Q5: Can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos after the testing. If you need, we can also send the samples back to your country so you can check the welding quality by yourself before ordering the machine.

Q6: Can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out with the suitable
Technical proposal with the basic machine concept drawings to you. Be size after you placing the order we will send you the more detailed design drawings of the machine to you for confirmation. Only after you confirming the drawings then we will start the manufacturing process.

Q7: What's your payment terms?
Answer: we can accept the following payment terms: T/T, L/C, Western Union
Q8: How can we install the machine?
Answer: for some simple machines we will provide you the english operation manual, the operation video and also we will provide
you the online guidance and training to your engineer so you can set up the machine easily. For some complicated machines, we will
send engineer to your country to help installation and training. But there will be extra cost for Engineer, including the salary,
visa cost, round-trip ticket cost, and accommodation fee will be covered by the buyer.