1000 Litre IBC Production Line

• Cooling Way: Water Cooling
• Control: Auto
• Style: Vertical
• Welding Way: Spot Welding
• Type: Three-Phase Secondary Rectification Welder
• Max Welding Width: 1200mm
• Model NO.: DMW
• Max Welding Length: 4250mm
• Voltage: 3p 380V
• Equipped Power: 350kav/400kVA
• Frequency: 50Hz/60Hz
• Working Capacity: 350-450(480-550) PCS/8 Hours
• Transport Package: Carton
• Trademark: Xinzhou
• Origin: China
• Production Capacity: 20sets/Year

Product Description

IBC Tank Frame Welding Machine

Product Description

Machine Description

MF IBC Frame Welding machine is able to finish each mesh production in 60s.
The double feeding rack design was able to feed the pipe, while the main welder is working.
MF system was used to ensure the welding quality for the frame.
110N-190N twisted force can be reached of each welding point.

Machine Consist by following parts:
Double layer per-feeding table

1. The elevated working platform in the navigation table allows the main welding frame to constantly working while workers putting pipes in to the per-loading navigation table.
2. The servo motor is used to transport the navigate table more stable and accurate.
3. The pipe position mold is all processed by CNC machines to ensure the accuracy level of metallic gird.

Main weld Frame

1. Four set of MF transformer are used to control 6 set of welding electrodes to ensure good welding quality for each welding spot. The two-side piano type welding style can speed up the welding process. Each metallic grid mesh can be finish with one minute.
2. Upper and lower air cylinder design can ensure the flat welding position.
3. Welding electrode with screw design can make the each electrode more durable.

Unloading Table ( automatic unloading available with robotic arm)

.CNC processed machine frame is used to ensure the bending size.
. Servo hydraulic motor can be used to ensure the stability for the machine
.Special bending balancing system was used to ensure frame diagonal size
.Different pipe shape can be applied in the same machine just by change moulds

 

.CNC processed machine frame is used to ensure the hole position
. Servo hydraulic motor can be used to ensure the stability for the machine
.Different pipe shape can be applied in the same machine just by change moulds
.There are a variety of square tube and round tube punching shape design, production experience.

 

Adjustable clinching arm

1. According to the different IBC metallic cage design, the adjustable clinching arm can made wider working range for the machine.

2. Hydraulic and pneumatic design for clinching arm can make the machine more efficient.

3. The clinching arm is also designed to automatic jointing the two side of the pipe together
Hydraulic clinching mold
Clinching mold with hydraulic system can make tight clinching spot for the pipe to prevent the metallic cage to crack.
Hydraulic pressure station
Auto-sending device available
Auto-sending device for metallic cage can make the auto cage production more smooth and efficient.

Automatic Hole Making and Punching Machine

1. Simply change the mold block, you can meet the needs of
different pipes for punching, and the mold is easy to change.

2. The servo hydraulic system has the characteristics of fast
response, small inertia and high precision.

3. High degree of modularization of each part of the equipment, which can be configured to improve the degree of automation according to customer requirements.

Running Process:

Auto tube loading -Frame welding--bending--locking--hole punching--unloading--base frame welding--base frame loading--manual screw for base frame and outer frame

 

Product Name	IBC frame production line	Style	single row /double row
Max welding width	1200mm	Max welding length	4250mm
Brand	XINZHOU	Colour	blue/yelllow/custom
Equipped Power	350kVA/400kVA	Place of Product	Zhejiang Province,China
Voltage	3p 380V	Material	Galvanized Pipe
Tickness of the pipe	1-2mm	duty cylce	20%
Diameter of the pipe	14-20mm	Frequency	50HZ/60HZ
pipe loading method	manual/2 labors	Cable size	≥70mm3
working capacity	350-450(480-550) pcs/8 hours	air pipe size	G1
labor demand	2-3 labors	Water pipe size	G1 1/4

Product Features-Tank Sending System:
1. This system is suitable for factories that separate the blowing machine workshop and the cage workshop.
2. The test tanks are transported by the conveyor to the cage workshop. No human intervention required.
3.Tank Sending System
4.IBC Bended,Clinching and Punched Cage Placement Area
5.Welded Pallet Stocking Area
6.Auto Pallet Assemble Path
7.Pallet Welding
8.Rotating Cage and Pallet Assemble AreaSafe Passage
9.Pallet Plate Stocking Area/ Auto Feeding

Company Profile

Ningbo Xinzhou Welding Equipment Co., Ltd. was founded in 1998, is a company mainly engaged in researching, designing, manufacturing and selling automation welding equipment, which is also a national high-new tech enterprises in China.

Its products are widely used in home appliances,hardware, auto parts production, petrochemical, liquid packaging, nuclear power station,hydropower station, steel structure platform, expressway, high-speed railway, rail transit and other large-scale infrastructure construction and precast constructions. With excellent quality and perfect service, the company has been widely recognized and unanimously praised by customers, products sell well in more than 30 countries and regions, and cooperate with a number of well-known enterprises to establish a long-term strategic partnership.

We have passed the international certifications such as CE certification, ISO9001 quality management system certification.

Packaging & Shipping

 

Since its establishment 25 years ago, xinzhou has traveled to all corners of the world, participated in more than 100 exhibitions and served more than 9,000 customers
 

Exhibition

 

Buyer's praise

FAQ

Q1: What is the price of your machine?
Answer: our machines are customized for your requirements. If you want to get the appropriate price, please provide us thefollowing information.
* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product drawings so our engineer can come out with the suitable technical proposal and price for you.

Q2: What is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period, there will be extra cost.

Q3: What if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.

Q4: What is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then we can shape the machine with the seven days after receiving your payment. If you need the Customized machine, normally it would take about 30-90 days to complete the machine.

Q5: Can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos after the testing. If you need, we can also send the samples back to your country so you can check the welding quality by yourself before ordering the machine.

Q6: Can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out with the suitable
Technical proposal with the basic machine concept drawings to you. Be size after you placing the order we will send you the more detailed design drawings of the machine to you for confirmation. Only after you confirming the drawings then we will start the manufacturing process.

Q7: What's your payment terms?
Answer: we can accept the following payment terms: T/T, L/C, Western Union
Q8: How can we install the machine?
Answer: for some simple machines we will provide you the english operation manual, the operation video and also we will provide
you the online guidance and training to your engineer so you can set up the machine easily. For some complicated machines, we will
send engineer to your country to help installation and training. But there will be extra cost for Engineer, including the salary,
visa cost, round-trip ticket cost, and accommodation fee will be covered by the buyer.